AUTO Double Layer Floor Decking Roll Forming Machine

Double Layer Floor Decking Roll Forming Machine
Down Profile
Effective Width Tolerance:±0.5mm
The Wave Spacing Tolerance:±0.5mm
The Wave Height Tolerance:±0.5mm
The Length Of Tolerance:±1(6m)

Material
Effective Width:982/955mm
Feeding Width:1220mm
Material Thickness:0.8-1.5mm
Applicable Material:GI
With Yield Strength:550Mpa
Work Flow
5T Hydraulic Decoiler→Manual Pre-Cutter Device→Feeding Guide Device→Roll Forming System→Hydraulic Post Cutter Device→AUTO Exit Rack
Machine Components
1) 5T Hydraulic Decoiler:one set
Hydraulic Control Steel Coil Inner Bore Shrinkage And Stop

Auto Feeding Power And Self-Stop Device

Max Feeding Width:1220mm

Inside Coil ID Range:508mm±30mm,Outside Diameter:1600mm

motor:3KW,Oil pump motor:2.2KW

Capacity:Max.5 Ton,With Coil Car
2) Hydraulic Pre-Cutter Device

Shearing Cutter Material Use Cr12MoV Steel(=SKD11 Steel)

3) Main Machine
With Feeding Material Guide Device

Body Frame Made From H450 type Steel

Side Wall Thickness:Q235 t20mm

Rollers Manufactured From 45# Steel,Hard Chrome Coated

Embossing Rollers Manufactured From GCr15 Steel(=EN31 Steel)

Heat Treatment,HRC 58-62 Degree

Shafts Diameter=ф80/95mm,High Frequency Processing

Gear/Sprocket Driving,Up 26-step Down 27-step To Form
Main Motor=22*2KW,Frequency Speed Control

Roll forming Speed:18-25m/min

4) Post Hydraulic Cutting Device
Post To Cut,Stop To Cutting,Two Pieces Type Of Cutting Blade Design
Hydraulic Motor:11KW;Cutting Pressure:0-16Mpa
Cutting Tool Material:Cr12MoV(= SKD11 Steel),Heat treatment to HRC58-62

With At Least One Million Times Of Cutting Life
The Cutting Power Is Provided By The Main Engine Hydraulic Station

5) PLC Control System
Control The Quantity And Cutting Length Automatically.
Input The Production Data(Production Batch,pcs,Length,etc.)On The Touch Screen.
It Can Finish The Production Automatically.
Combined With: PLC, Inverter, Touch Screen, Encoder, etc.
6) Exit Rack:Three Units