High Quality Quad Gutter Roll Forming Machine

Material
Effective Width:320mm
Material Thickness:0.4-0.5mm
Applicable Material:PPGI
With Yield Strengt:550Mpa

Work Flow

Decoiler→Manual Pre Cutter Device→Feed Guide Device→Rolling Forming System→Hydraulic Post Cutting Device→Exit Rack

Machine Components
1) 3 Ton Manual Decoiler: one set
Manual control steel coil inner bore shrinkage and stop
Max. feeding width:500mm,Coil ID Range:508±30mm

2) Manual Pre-Cutter & Feed Guide Device
A left and right guiding device at the main entrance of the machine. During work,Raw materials on both sides of the plate the enter into the machine by the left and right guiding device,make the raw materials and roll forming system to maintain the correct position. The guiding position can be adjusted by the manual screw mechanism,and the left and right can be adjusted independently.

3) Main Machine
body frame made from H450 type steel by welding
Side wall thickness: Q235 t18mm
Rollers manufactured from 45# Steel,CNC lathes,Heat Treatment,hard Chrome Coated,with thickness 0.04mm,surface with mirror treatment(for longer life and anti-rust)
Shafts Diameter=ф75mm,precision machined
Gear/Sprocket driving,about 24step to form
Main Motor(Polaroid brand)=11KW,Frequency speed control
Speed redcucer motor:R series
Chain: ZIQIANG (by China TOP 1 brand DONGHUA Group)
Chain size: one inch with 18 teeth
All the screw bolts with grade 8.8(cheap factories use low grade 4.8) to ensure fix the machine structure tightly and long life during the machine long time running.
Real forming speed 12-15m/min

4) Post Hydraulic Cutting Device
Leveling device will make the product more beautiful
Hydraulic motor:4KW;Cutting pressure: 0-16Mpa
Cutting tool material: Cr12Mov(= SKD11 with at least one million times of cutting life), Heat treatment to HRC58-62 degree
The cutting power is provided by the main engine Independent hydraulic station

5) PLC Control System
Control The Quantity And Cutting Length Automatically

Input The Production Data(Production Batch,pcs,Length,etc.)On The Touch Screen ,
It Can Finish The Production Automatically.

Combined With: PLC, Inverter, Touch Screen, Encoder, etc

6) Exit Rack

Un-powered, Two units,with rollers on it for easy movement