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Roll Forming Machines
Gerät Light Guage Metal Steel Building Structure Framing Roll Forming Machine Cu Profile
| Type: | Rolling Machine |
|---|---|
| Forging Forming Method: | Mold Forging |
| Power Source: | Hydraulic Pressure |
| Feature: | Automation |
| Certification: | ISO9001, CE |
Material
Effective Width:89 Refer To Drawing
Material Thickness:0.75-2.0mm
Applicable Material:GI(Galvanized steel),GL(Galvanized Aluminum Zinc steel)
Yield Strength G300-G550 Mpa
Machine Components
1) 2Tons Hydraulic Decoiler And Leveing Device: one set
Hydraulic control steel coil inner bore shrinkage and stop
Max feeding width:500mm, coil ID range Ф460mm-Ф520mm,OD Ф1400mm,Capacity:Max 2Tons
decoiler by inverter control the speed,Power:2.2kw
2)Feeding Device And Pre-Punching Device
Left and right guiding device. The material enters into the main forming machine through left and right guiding device to reach the material feeding and leveling effect
Five-cylinder hydraulic driving
Stamping mould manufactured from S45C tooling steel, die core manufactured from D2 (SKD11) steel, mould parts use
Japan Misumi product.Optimized punching mold structure,which make stable punching and lower noise than that of other Chinese competitors
Lip Notch hole,Dimple hole,Web notch hole,Web oval hole,Web round hole are available in the machine
Punching model
Lip notch hole: one set
Dimple hole: three sets, hole diameter:Φ3.5mm/Φ10mm/Φ16.5mm
Web notch hole: many sets, depends on the commonly used specs
Web oval hole: one set
Web round hole: one set
Punching models: need to confirm with the buyer about the commomly used bottom width data.(Standard equiped with one set)
The machine dimension(L*W*H):About 4900mm*1000mm*1500mm
Body frame made from steel board by welding; wholely annealing and stress-relieve treatment to ensure the long time use
Without distortion;processed by CNC machining centre to ensure accuracy
Forming mold:Cr12MoV molding steel, through vacuum quenching heat treatment to HRC60-62 °then grinding the inner
Hole and the end face.The precision machining roller surface with CNC lathe
Main shaft: manufactured from 40Cr tooling steel, quenching and tempering external grinding and machined
Driving type: servo motor and gearbox linkage, rollers adopt the precision hard gears oiled running, to ensure super long-time
Using without wearing.Bearing:Japan NSK brand
The Hydraulic Post Cutting
Accumulator type structure, for energy saving and environmental protection
Hydraulic parts: with Germany Bosch Rexroth product,Motor: and with Swedish-Swiss brand ABB motor,which ensure stable working and long life.
Hydraulic motor:5.5KW
PLC Control System
Control The Quantity And Cutting Length Automatically
Input The Production Data(Production Batch,pcs,Length,etc.)On The Touch Screen ,It Can Finish The Production Automatically.
| Combined With | PLC, Inverter, Touch Screen, Encoder, etc |
| PLC | Siemens (German brand)/Schneider(French brand) |
| Inverter | Siemens (German brand)/Schneider(French brand) |
| 7-Inch Color Touch Screen | Siemens (German brand)/Schneider(French brand) |
| Encoder | Omron (Japan brand)Switch Bottom, Indicate Light, Power Supply, Intermediate Relay, AC Contactor |
| Thermal Relay | Siemens(German brand)/Schneider(French brand) |
| Air Switch | LG-LS(Korea brand) Cut-to-Length Tolerance≤±1 mm Control Voltage 24V |
Technical Specifications
| Decoiler | Manual/Hydraulic Decoiler for Options |
| Working Material | Gi(Galvanized Steel)/Gl(Galvanized Aluminum Zinc S |
| Cutter Material | Cr12mo, Heat Treatment |
| Thickness | 0.7-1.2 mm |
| Model NO. | CU89 |
| Control System | PLC Control System |
| Cutting Type | Hydraulic Cutting |
| Yield Strength | G300-G550&Nbsp;MPa |
| Advantage | Easy to Maintenance |
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