Ternium Galvateja Type Roll Forming Machine

Material
Effective width: 1000mm
Feeding width: about 1219mm
Material Thickness: 0.4-0.6mm
Applicable material:Galvanized Steel(GI),PPGI
With yield strength 235-345Mpa

Work Follow

Decoiler→Manual Pre-Cutter→Guide Feeding →Roll Forming System→Hydraulic Post Cutter →Exit Rack

Machine Components

1) Manual Decoiler: one set

Un-powered, Manually control steel coil inner bore shrinkage and stop.Max Feeding width: 1250mm,coil ID range 508mm±30mm.Capacity: Max. 5 Ton.

2) Pre-Cutter

With manual pre-cutter for easy operation and save material:The pre-cutter is connected with PLC control system,PLC is calculating profile length within roll forming. Once material is required to change,PLC is calculating the length for total quantity and remind operator production finishes and able to manual shearing material before roll forming so as to change material for new production.It is the advanced function and good for production to save material, no waste.

3) Main Machine

With feeding material guide, body frame made from  type steel by welding.
Side wall thickness: Q235 t18mm.
Rollers manufactured from 45# steel,CNC lathes,Heat Treatment,hard Chrome Coated.
with thickness 0.04mm,surface with mirror treatment(for longer life and anti-rust).
Shafts Diameter=ф75/85mm,precision machined.
Gear/Sprocket driving,about 18-steps to form.
Main Motor=7.5KW , Frequency speed control.

4) Hydraulic Stair-Pressing and Cutting Device

2-steps Pressing Method:clamp sheet first, and then press, which No fold and broken happen after pressing, make the finished tile appearance looks beautifu,Stair depth=13mm
Cutter frame made from high quality 20mm steel plate by welding
Stop to press, post cut, stop to cutting, two pieces cutting blades, no blanking cutting, no waste material
Hydraulic motor:5.5KW ;Cutting pressure: 0-14Mpa
Cutting tool material: Cr12MoV(= SKD11 with at least one million times of cutting life), Heat treatment to HRC58-62 degree
The cutting power is provided by the main engine hydraulic station

5) PLC Control System

Control The Quantity And Cutting Length Automatically.
Input The Production Data(Production Batch,pcs,Length,etc.)On The Touch Screen.
It Can Finish The Production Automatically.
Combined With: PLC, Inverter, Touch Screen, Encoder, etc.

6)Exit Rack

Un-powered, Three units,with rollers on it for easy movement.